1½ ATR Long Vapor Cycle Cooled ATX Chassis

Macrolink’s ML-1500TL Series Polar Bear is a convection-cooled ATX 2.1 form factor computer enclosure. This robust chassis is designed for avionics and ground vehicle applications. The structure is capable of withstanding extreme environmental conditions of altitude, temperature, humidity, shock, vibration, EMI, and chemical exposure.

ML-1500TL Series Vapor Cycle Cooling ATX Computer Enclosure

  • Drawing on decades of design and field deployment experience, the Polar Bear is crafted to provide outstanding configuration flexibility, long life and dependable service.

    • Aggressive Package
    • Additional power for external drive systems
    • MIL-STD-1553, video, RS-429, and other combinations available
    • Line-replaceable ECS
  • A blend of machined, formed, and extruded components impart an exceptional degree of structural integrity, while significantly reducing the number of mechanical fasteners for increased reliability and ease of access to Field Replaceable Units. System boards and peripherals are easily accessed through the removable top cover. Covers contain captive hardware and metal braided EMI gaskets. All internal and external surfaces are coated with an exterior epoxy finish providing maximum protection against corrosion. All materials and finishes are fungus resistant.

  • The integral front panel accommodates MIL style M38999 connectors along with high-density COTS components and is customized to meet each application’s requirements. Internal cables connect the front panel to the motherboard’s back panel I/O connectors, and the expansion slot board I/O connectors.

  • A closed-loop, vapor phase refrigeration system provides an isolated environment that cools the equipment payload to sub-ambient temperatures. Sophisticated thermal management using active cooling and heaters extends the system’s operating range to environments reaching -20ºC and cools the internal components over 15ºC lower than the external ambient. COTS temperature range components, like microprocessors, can be reliably deployed into extreme environments that exceed the manufacturer’s rated temperature limits.Polar_Bear_3D_350

Specifications

Construction & Finish
  • Heavy gauge welded 5052/H32 aluminum
  • All internal/external surfaces chromate conversion coated per MIL-C-5541 Grade A Class 3
  • MIL-C-83286B, Type 1 Lusterless Gray
  • All external surfaces gray powder coat per FED-STD-595B36231
Motherboard
  • All metal card cage assembly
  • ATXV2.2 Motherboard compliant
  • Super Micro X6DA8-G2
  • Dual Intel Xeon 800FSB
  • 3 Slots 3.3 VPCI
  • 1 Slot 4 XPCle
  • 1 Slot 5 V PCI
  • 1 Slot 16 XPCle
Switches & Indicators
  • Power enable switch, circuit breaker, and power connector on front panel
  • Power Present indicator – Green
  • Power OK indicator – Green
  • Fan/Temp Fail indicator – Red
  • Optional Elapsed Time indicator (reads to minimum 9,999 hrs.)
  • Heaters On indicator (for thermal management option)
ATX Power Supply
  • 500 W
  • Heavy duty, high-efficiency supply
  • Universal AC input; 50/60/400 Hz; .99 PFC
  • +5/+12/+3.3 VDC outputs
  • DC Voltage Regulation: +5% / -2.5%
External Power Connector
  • MS3470L12-3P located on front
  • Other MS power connector options
  • IEC 321 or custom connectors
Chassis I/O
  • Custom I/O cutout, silkscreen, connectors, and/or cable assemblies
Peripheral Support
  • 1 fixed/removable SCSI drive
  • 73 GB, seek <9.0 ms, >8 MB Cache buffer, Average sustained data rate >40 MB/s
EMI/RFI Integrity
  • Braided gasket on all moveable surfaces
  • Conductive mating joints
Electromagnetic Radiation
  • Equipment test in accordance with MIL-STD-461E: CE 101-4, CE102, CS101, CS114, CS115, CS116, RE101-2, RE102-3, RS103 (Tailored for Aircraft Internal), 3 MHz to 18 GHz
Dimensions
  • 10.625″ H x 15.375” W x 21.625” L (excluding handles & connectors)
Weight Including all cards
  • 56 lbs.
Environmental Cooling System
  • Vapor cycle cooling system
  • Cooling capacity at 52ºC
    1 KW or 3,500 BTU
  • +28 VDC Brushless DC variable-speed compressor, condenser, and evaporator fans
  • Microprocessor-based ECS controller with internal self-diagnostics
  • R134a refrigerant
Ambient Temperature
  • Operating: 0ºC to 50ºC
  • Storage: -20ºC to 75ºC
Altitude
  • -1,500 to 10,000 ft. pressurized
Acceleration
  • RCTA/DO-160D, Section 7 for fixed-wing aircraft
Vibration
  • RCTA/DO-160D Section 8 for fixed aircraft
Humidity
  • 0% – 95% RH (non-condensing)
MTBF (MIL-HDBK-217E) MTTR
  • >12,000,000 P.O.H
  • <.5 hours for any Field Replaceable Unit (FRU)
Environmental Qualifications
  • MIL-STD-167
  • MIL-STD-810E
  • MIL-STD-704
  • MIL-STD-461D
Part Number
  • 530908-100